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Production of Sulphuric Acid, Chlorosulphonic Acid

Production of Sulphuric Acid, Chlorosulphonic Acid

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Production of Sulphuric Acid, Chlorosulphonic Acid, 23% Oleum. Business and Investment Opportunities in Chemical Industry

Sulphuric acid also known as ‘oil of vitriol’ having molecular formula H2SO4 is a highly strong corrosive mineral acid. Sulphuric acid is pungent-ethereal, colorless to slightly yellow viscous liquid soluble in water at all concentrations. During production, sulphuric acid takes dyed dark brown color to intimate people of its strong hazard effects. Sulphuric acid shows different properties with different material depending on the concentration. Having strong acidic nature, sulphuric acid can harm materials such as metals, living tissues even stones at strong concentration. Sulphuric acid at high concentration can cause serious damage to eye as it burns the cornea of the eye causing permanent blindness if splashed into the eye.

Sulfuric acid is a diprotic acid that exhibits different variety of properties depending upon its concentration. Sulphuric acid has the biggest output of any chemical in the world. Sulphuric acid is majorly used in the manufacture of chemicals to make sulfate salts, pigments, dyes, nitric acid, sulfate salts, and others. It also serves as the electrolyte in the lead acid storage battery.

Sulfuric dioxide is a strong airborne pollutant and a declared carcinogen. Known to cause severe respiratory disorders in humans, the usage of sulfuric acid has consistently decreased in the past decade owing to stringent government regulations and the future of the market for the same isn’t very encouraging.

Uses:

Sulphuric acid is widely used in the production of phosphate fertilizers. Sulphuric acid is a complex market that involves the chemistry of product supply and demand. There is variation in pricing of Sulphuric acid between regions depending upon the regulations and concentrations. There are four stages in the manufacturing of sulphuric acid that includes extraction of sulphur, conversion of Sulphur into sulphur dioxide, then converting sulphur dioxide to sulphur trioxide, and final conversion of sulphur trioxide to sulphuric acid.

Sulphuric acid is used to wash impurities out of gasoline and other refinery products in petroleum refining. Sulphuric acid is also used as catalyst and dehydrating agent in petrochemical process and organic chemical manufacturing. The global sulphuric acid market is segmented on the basis of manufacturing process, application, and region. Manufacturing process includes Lead Chamber Process, Contact Process, Wet Sulfuric Acid Process, and Others. Applications include Phosphate Fertilizers, Chemical Manufacturing, Agricultural Chemistry, and Electrolyte in Lead-Acid Storage Battery, Metal Processing, and Others.

The major use of sulfuric acid is in the production of fertilizers, e.g., superphosphate of lime and ammonium sulfate. It is widely used in the manufacture of chemicals, e.g., in making hydrochloric acid, nitric acid, sulfate salts, synthetic detergents, dyes and pigments, explosives, and drugs. It is used in petroleum refining to wash impurities out of gasoline and other refinery products. Sulfuric acid is used in processing metals, e.g., in pickling (cleaning) iron and steel before plating them with tin or zinc. Rayon is made with sulfuric acid. It serves as the electrolyte in the lead-acid storage battery commonly used in motor vehicles (acid for this use, containing about 33% H 2SO 4 and with specific gravity about 1.25, is often called battery acid).

Market Outlook

Sulphuric Acid is a diprotic mineral acid and possess highly corrosive properties. Moreover, the chemical is a colorless and water soluble acid, and has a pungent smell. Due to strong oxidizing and dehydrating properties, sulphuric acid is used in phosphate fertilizers production, mineral processing, metal processing, fibers, etc. However, fertilizer production is the largest application segment utilizing sulphuric acid in India, followed by demand from metal processing industry which is anticipated to witness fastest growth till 2025.

The sulphuric acid market in India is projected to exhibit a CAGR of 3.35% during 2016-2025, on account of increasing fertilizer production in the country. Moreover, growing demand and consumption of sulphuric acid can be attributed to rapid growth in population size of India, which is subsequently driving demand for infrastructure, food crops and base metals. Growing application of sulphuric acid in processing of fertilizers and other industrial chemicals, coupled with rising initiatives by Government of India to collaborate with global manufacturing firms, are further expected to drive India sulphuric acid market during the forecast period.

India is one of the largest consumers of sulphuric acid globally, accounting for 4% of demand while producing around 5% of all sulphuric acid. As such, India is a substantial influencer on the global sulphuric acid balance.

Furthermore, many of India’s producers have the capability to switch between producing and purchasing sulphuric acid, and depending on market conditions this can swing the sulphuric acid balance significantly.

The demand in the global sulfuric acid market will increment at a CAGR of 2.8% during the forecast period of 2017 to 2023. Revenue-wise, this long-established market for sulfuric acid is estimated to attain a valuation of US$85.4 billion by the end of 2023, swelling up from the market’s evaluated worth of US$72.4 billion as of 2017.

The rise can be attributed to the presence of stringent environmental regulations to control emissions, which is expected to lead to the increased use of smelters to capture sulfur dioxide products.

Increasing demand for the product from fertilizers, chemical manufacturing, paper & pulp, petroleum refinery, metal processing, and automotive industries for use as a catalyst, dehydrating agent, and a reactant is expected to boost the industry over the foreseeable period. Rising concerns about high crop yield and excellent food quality from agricultural sector are projected to propel fertilizer market growth, which, in turn, is likely to trigger sulfuric acid market.

Increasing demand from the various end-use industries is considered to be one of the primary growth drivers for sulfuric acid market. Moreover, growing production of nutrient dense food crops, increasing use of sulphuric acid in metal processing, rising demand for sulfur based fertilizers, continuous and stable demand for sulfuric acid due to several end-user applications and rising demand from oil & gas industry, waste water treatment are the factors favouring the market growth. However, stringent government regulations, high raw material costs, weaker sales due to surplus and health concerns associated to sulfuric acid are some of the factors restraining the market.

Automotive industry is projected to progress at the highest CAGR over the forecast period. Increasing use of sulfuric acid in automotive batteries is anticipated to trigger automotive application segment over the coming years.

The Global Sulphuric Acid Market is mainly driven by the growing demand for Sulphur based fertilizers. Rising demand for sulphuric acid in the oil & gas industry and waste water treatment is expected to drive the sulphuric acid market for the forecasted period.

Wide variety of application of the sulphuric acid in the chemical industry is driving the global sulphuric acid market. Additionally, with increasing population demand for better infrastructure, food crops and base metals is expected to increase. This is expected to increase the global demand for sulphuric acid. Also, various fertilizers are produce with the use of sulphuric acid; so increasing demand for fertilizers is further expected to increase the demand of sulphuric acid in the global market.

The future of the sulfuric acid market is banking on the sustained demand coming from the fertilizers segment as a result of consistently increasing demand for food across the world. Arable land are limited and that is arising a need to exact the best out of limited opportunities and fertilizers are proven to serve the purpose. Key applications of sulfuric acid include processing of fertilizers, nitric acid, hydrochloric acid, hydrofluoric acid, and titanium dioxide. Demand for fertilizers, especially phosphate fertilizers, is anticipated to increase significantly due to the rising production of cereals and oilseeds such as wheat, rice, cotton, and soya bean as a result of global population growth.

Sulfuric acid is one of the most high volume product chemicals being manufactured across the globe. Numbers given by manufacturers, industry related consultants and other market observers place the Sulfuric acid production in recent years to be around 200 million tonnes. Indeed it is because of this significant place Sulfuric acid production occupies in  the  industrial  chemical  manufacture  sector,  that  it  is  commonly  regarded  that  a  country’s industrial  development,  and  by  extension,  economic  growth  can  be  measured  by  its production contribution of Sulfuric acid.

Chlorosulfuric Acid

Chlorosulfonic Acid is a clear, corrosive, straw colored liquid with a strong odor. It reacts violently with water with evolution of heat and large quantities of dense white fumes. They are formed on decomposition. It is used principally in organic synthesis as a sulfating, sulfonating or chlorosulfonating agent. Its chemical formula is CISO2OH.

The major use of CSA is for sulfating long chain alcohols. Specific areas of usage include; manufacture of surfactants for preparation of intermediates for making dyes and pigments, manufacture of pesticides for protection of crops and livestock, manufacture of pharmaceuticals for human and veterinary medicines, and others.

Global Chlorosulfonic Acid Market is segmented on the basis of application, and region. Chlorosulfonic acid is primarily used to produce sulfates, sulfonates, sulfonyl chlorides with organic compounds like hydrocarbons, alcohols, phenols, amines. Chlorosulfonic acid is a strong oxidizing and dehydrating agent function as a catalyst in the esterification of aliphatic alcohols, alkylation of alkenes, and synthesis of alkyl halides from alkenic halides, and isoalkanes containing tertiary hydrogen.

Chlorosulfonic Acid Market is classified, by application into Detergent, Pharmaceutical, Agrochemical, and Plastic Industries. Chlorosulfonic Acid Market is segmented, geographically into North America, Europe (Eastern Europe, Western Europe), Asia Pacific, Latin America, Middle East and Africa.

 

Few Indian major players are as under:

·         Amal Ltd.

·         Kamar Chemicals & Inds. Ltd.

·         Mahadeo Fertilizers Ltd.

·         Nath Industrial Chemicals Ltd.

·         Rampur Fertilizers Ltd.

·         Shree Sulphurics Pvt. Ltd.

 

Tags

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And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


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The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
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• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

   •     Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR